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PH-ESS Group
Subracks (Crates) for LHC

Updated: 5 November 2007

CONTENTS

Introduction

Documentation

Procurement information

OPC Server

Weight of crate components

Water connections

Support and maintenance

Radiation and magnetic field tolerant subracks

LHC standard 9Ux400mm VME64x with transition module card-cage and local (air-cooled) power supply.

9U VME64x Local Power Supply 9U VME64x Local Power Supply 9U VME64x Local Power Supply
 
LATEST NEWS
2007 LHC Crate Orders
  Please use the order request form (below) for new requests.
 

Since remaining requirements are dropping off, orders will be scheduled by demand.

STATUS of ORDERS and DELIVERIES
  Track the history of your crates in the LHC Crate Database (password protected - apply to ESS)
WIENER FIRMWARE UPGRADE for PSU's
 

An upgrade utility is now available to end-users. This will perform firmware upgrade on multiple units via CAN bus.
Version 2.18 fixes the earlier 'sysreset problem' and the CANBUS 'hang up' issue.
Upgrade Utility
Firmware binary 2.18

COMMON FAILURES
 

Two common and easily avoidable failures are being seen regularly.
Damage to the D-type rear connector of the PSU.
Damage to the 'sysreset' hidden button on the fan tray.

Please see here for advice.

LHC CRATES from the ELECTRONICS POOL
  A number of LHC standard crates are available for rental from the CERN Electronics Pool. Click here to access the appropriate Selector Guide.
INTRODUCTION

CERN PH-ESS Group is managing a common project for the supply of complete powered, cooled subracks for the four LHC experiments. Initial studies were followed by an invitation to tender to industry to supply subracks according to a joint specification which in turn led to a contract being placed with W-IE-NE-R, Plein Baus GmbH (Germany).

The subracks are all constructed to the IEEE1101.n mechanical specifications as used for VMEbus and Compact PCI, for modules in both 6U and 9U form-factors. VME64x backplanes and associated power supplies as well as integrated cooling are available as standard. Subracks may be equipped with rear "transition module" card-cages according to IEEE1101.11 (depth of module 220mm or 160mm in 9U subracks and 160mm in 6U subracks).

Many options are available in terms of power supply mounting position (i.e. locally or remotely with respect to the card-cage), as well as voltages, power ratings and cooling (by air or conduction via built-in water-cooled heat exchangers depending on the physical layout of the subrack).

Fan-trays are mechanically integral with the card-cage and contain the local and remote control electronics for the fan-tray itself and the power supply. Thus the subrack normally cannot be used without its fan-tray.

All crates are powered from a 92 to 264VAC, 47 to 63Hz (single-phase) supply and have high-performance power factor corrector circuits incorporated to reduce the rejection of harmonics onto the local supply to a minimum.

In all cases, remote control via CANbus (optionally other field buses) is available together with an OPC server.

This site contains both technical and procurement information which should enable a choice of subrack configuration to be made. However, since the number of options is large and there are in some cases complex issues of compatibility, the user is strongly advised to contact Paul Harwood for advice.

IMPORTANT NOTES:

Subracks will only be delivered to internal CERN locations, accessible to the CERN transport service, or alternatively may be collected in person. Onward shipping outside CERN must be organized by the user.

ESS do not hold spares for crates. Each experiment / user should evaluate their needs and ensure that spares are maintained as necessary. Consider common spares where possible.


PRICES & DELIVERY SCHEDULE

For commercial reasons, access is restricted to price lists. Please apply to ESS for the password.

Orders for subracks to be delivered in 2006 will be accepted until the following deadlines:

Batch (2006)
Delivery date (approx)
Request deadline
A
April 2006
28 Oct 2005 (closed)
B
Sept 2006 (updated)
28 Feb 2006 (closed)
C
Feb / March 2007 (TBC)
Closed

Batch (2007)
Delivery date (approx)
Request deadline
A
TBC
End of Jan '07
Orders will only be confirmed after the transfer of the necessary funds to the ESS account.
ORDERING PROCEDURE

The contract (B1186/EP "Subracks for LHC Experiments") with the supplier (Wiener) has been negotiated following a CERN invitation to tender. The contract stipulates that all orders will be placed by CERN PH-ESS who will provide the single point of contact with the supplier.

All orders from experiments must be accompanied by advance payments to cover the cost of the subracks and the transport to CERN (prices are ex-works). Note that the list price list is in Euros (EUR), but the 'User price' is in Swiss Francs (CHF), which includes shipping & miscellaneous costs.

The detailed ordering procedure is as follows:

  1. Choose the subrack you need using the information given in this web page. Component items & prices may be found on the database LHC Crate Database, please contact Paul Harwood for advice or questions.
  2. Once you have decided on the subrack's configuration, go to the order form select the required components. Add a separate line for each different configuration, or where items are to be on different budget codes or delivery locations.
  3. You may edit this request at any time up until the order deadlines, at this time the request will be locked by PH-ESS.
  4. You will be contacted by PH-ESS to confirm your request, and to discuss the configuration and preferences, if necessary.
  5. Payment
    1. PH-ESS will establish a CERN internal money transfer ("TID") by CERN EDH from your code to ours. The total cost of your subracks can be shared between more than one budget code.
    2. The TID will be routed for signature by those responsible for the supplier budget code (PH-ESS) and the client code (yours). Once all has been signed and accepted by CERN Finance Division, your code will be debited and ours credited. At which time the order is firm.
    3. Important: It is the requesters responsibility to ensure that the funds are approved & transferred in a timely manner. If the transfer is delayed unduly ESS will not be able to order the items.
  6. When delivered to CERN, your subrack will be given a short functional test by PH-ESS, after which you will be notified of its availability.
SUPPORT & MAINTENANCE
The contract with the supplier also covers repairs following an initial two year guarantee period.

As with the purchase, PH-ESS is the single point of contact with the supplier for all issues of repair or technical support.

Before returning equipment to PH-ESS it is essential to make contact with ESS for advice on how to proceed.

New subracks are subjected to rigorous tests by the manufacturer before delivery to CERN, and to a functional test by PH-ESS before delivery to the user. Nevertheless, it is highly recommended that new subracks are treated with caution before their first use. (A quick visual and electrical check is advised before filling the subrack with 21 expensive modules!). See also the "User Notes".

PH-ESS issues an inventory number with each subrack component (card-cage, power supply or fan-tray). This number can be used by anyone at CERN to track the history of each component. Please quote this number in all correspondence.


MAINTENANCE NEWS

Two common but easily avoidable failures are being seen.

1. Damage to the rear D-type connector of the PSU. This probably normally occurs when the PSU is in transit or placed on the floor. If the connector is pushed out of place, it can the further damge itself and also the crate into which it is being inserted.

Be very careful when handling the PSU, and also inspect the PSU connector & the crate connector before inserting a power supply.


2. Damage to the 'sysreset' hidden button on the front of the fan tray.
There are two separate problems here.
Firstly if a sharp object is used then the button can become damaged & stick in. The symptom here is that the crate cannot be turned on, and a message 'TRIP OFF DISABLE' is shown. The button must be replaced.
Secondly if a conductive object is used, it is possible to slip past the button & short circuit the internal circuitry. In one case we have seen this damage the PSU, Fan tray & VME uP card in the crate!

Use only a non conductive, blunt-ended instrument (biro refill, matchstick...)

OUTLINE MECHANICAL DRAWINGS

For commercial reasons, access is restricted to price lists and drawings. Please apply to Paul Harwood or Chris Parkman for the password.

The following basic variants are available (all 21 slots, with 2U fan-trays). Other mechanical, electrical and backplane configurations are possible, contact Paul Harwood for more information.

6U with local air-cooled power supply (Variant 2)
VME64x or custom backplane
Total height 7U+2U=9U (access to RJ0, RJ2) - Drawing
Total height 6U+2U=8U (access to RJ2, no access to RJ0) - Drawing
6U with remote water-cooled power supply (Variant 1)
VME64x or custom backplane, 6Ux160mm rear transition modules
Total height 7U+2U=9U (full access to RJ1, RJ0 & RJ2) -
Drawing
9U with local air-cooled power supply (Variant 2)
VME64x and/or custom backplanes, 6Ux160mm rear transition modules.
Total height 10U+2U=12U (access to RJ0, RJ2 & RJ3) - Drawing
Total height 9U+2U=11U (access to RJ2 & RJ3, no access to RJ0) - Drawing

9U with remote water-cooled power supply (Variant 1)
VME64x and/or custom backplanes, 9Ux220mm rear transition modules
Total height 10U+2U=12U (full access to RJ1, RJ0, RJ2 & RJ3) - Drawing

9U with remote air-cooled power supply (Variant 1- Lab.)
VME64x and/or custom backplanes, 9Ux220mm rear transition modules
Total height 4U+10U+2U=16U (full access to RJ1, RJ0, RJ2 & RJ3) -
Drawing

CUSTOM BACKPLANES

Standards
All backplanes must conform to the dimensions given in the ANSI VITA 1.1 (VME64 Extensions - VME64x) & associated IEEE1101.1 & .11 specifications.
Drawings of specific implementations are given below as examples.
VME64x J1/J0/J2
A drawing of the backplane with all mounting holes. The odd numbered holes, number (1, 3, 5... from left to right) are isolated, whereas the even holes (2, 4, 6...) are grounded. The backplane is normally fixed using all the odd holes with one screw for grounding in the middle marked with ground symbol. The position of the power connections is also given.
VME64xP ("VIPA") J1/J0/J2
A drawing of the backplane with power connection positions, given as an example only for possible use with custom backplanes.
J3 (J5/J6) backplane
An example of a J5/J6 backplane.

WEIGHT

The approximate weights of crate components are:

  • 9U
    • Card-cage with fan-tray - 31kg
    • Power supply - 17kg
    • Representative VME board - 2kg
  • 6U
    • Card-cage with fan-tray - 17kg
    • Power supply - 17kg
    • Representative VME board - 0.5kg
WATER CONNECTIONS

For both the standard (6 channel) water cooled power supplies and the (12 channel) radiation & magnetic tolerant power supply units, water connections are made via quick couplings. The external mating part of the coupling is not included in the scope of the supply from Wiener.

There are 2 variations available:

  1. 90 degree, 1/4 inch hose barb. Part number: LCD23004
  2. Straight, 1/4 NPT male threaded. Part number LCD24004

They are manufactured by Colder Products, and can be purchased locally from Dimat (Z.I. de Glaizy - Thyez).

It is planned to make the 2 versions of the mating part available from CERN Stores. In the interim the parts must be ordered directly.


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